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DEVICE ASSEMBLY & PACKAGING

Catalent Biologics offers flexible layouts supporting inspection, labeling, cartoning, device assembly, and final packaging, integrated within our four drug product manufacturing sites in Belgium, France, Italy, and the United States. Our automated assembly for auto-injectors, safety devices, and accessorized pre-filled syringes utilize state-of-the-art high-speed equipment to support both clinical and commercial supply.

By having packaging operations at the same site as aseptic filling, we can expedite the packaging process, allowing quality products to get to patients faster.

Our global Catalent network also allows us to tap into our Clinical Supply Services.

VIALS | INSPECTION, LABELING & PACKAGING

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Key ServicesAutomated and manual labeling; automated, semi-automated and manual inspection; UV code verification; variable print data; label placement; commercial labeling; 2D data matrix verification
Methods & EquipmentSeidenader VI-30 automated inspection up to 200/min; Bosch semi-automated inspection up to 250/min; Optrel semi-automated inspection up to 50/min; lighted inspection booths with black and white backgrounds for manual inspection

PRE-FILLED SYRINGES | INSPECTION & LABELING

Column 1Column 2
Key ServicesFully automated, semi-automated and manual inspection; plunger rod insertion; automated commercial labeling; 2D data matrix verification; variable print data
Methods & EquipmentEisai, Seidenader, and Brevetti automated inspection machines up to 300 units/min; lighted inspection booths with black and white backgrounds; Groninger labeler and plunger rod insertion machine

PRE-FILLED SYRINGES | ASSEMBLY & PACKAGING

Column 1Column 2
Key ServicesAutomated auto-injector and safety device assembly; automated Dividella top load tray/cartoning; blister thermoform packaging; manual packaging/kitting options
Methods & EquipmentAuto-injector assembly for YpsoMate®; Uhlmann ET/MT hybrid thermoformer; Uhlmann and Multivac thermoformer with Marchesini cartoner syringe denester; label and plunger rod insertion; label and safety device assembly for BD Ultra-Safe Plus™ and BD Preventis™

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